On Site Repair



This window was built and installed in 1972. It's 18 inches wide, 13 feet tall and is inset 12 inches between 2 metal beams. It was installed from the exterior. Some time afterwards, a 6 inch drain pipe was installed on the outside of the building directly in front of this window. The portion of the window outlined in blue was broken out when it was hit with a basketball. The broken section was about 10 feet up.





Because the cost of removing the exterior drain pipe, then removing the entire window for a normal repair was prohibitively expensive, I had to devise a way to repair the window in place. Because the window was inset between two beams, it presented both a challenge and the solution. I realized I could make an overlay to line up with the current zinc came but how would I attach it to the window to keep it from sliding down? The answer was to use the original H came as a resting point for some tabs I built onto the new overlay. The new overlay is held in place with the tabs inserted in the original H came and weatherized with silicon glue. Looking straight on (which is the only view you can get due to the beams) you don't notice the overlay.

Click on the images for full view.